Optimization of a Heavy-Duty Hydrogen-Fueled Internal Combustion Engine Injector for Optimum Performance and Emission Level


Ozkara M., GÜL M. Z.

Applied Sciences (Switzerland), cilt.15, sa.15, 2025 (SCI-Expanded) identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 15 Sayı: 15
  • Basım Tarihi: 2025
  • Doi Numarası: 10.3390/app15158131
  • Dergi Adı: Applied Sciences (Switzerland)
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Agricultural & Environmental Science Database, Applied Science & Technology Source, Communication Abstracts, INSPEC, Metadex, Directory of Open Access Journals, Civil Engineering Abstracts
  • Anahtar Kelimeler: combustion chamber optimization, combustion modelling, computational fluid dynamics, hydrogen combustion, PIV validation
  • Marmara Üniversitesi Adresli: Evet

Özet

Hydrogen is a promising zero-carbon fuel for internal combustion engines; however, the geometric optimization of injectors for low-pressure direct-injection (LPDI) systems under lean-burn conditions remains underexplored. This study presents a high-fidelity optimization framework that couples a validated computational fluid dynamics (CFD) combustion model with a surrogate-assisted multi-objective genetic algorithm (MOGA). The CFD model was validated using particle image velocimetry (PIV) data from non-reacting flow experiments conducted in an optically accessible research engine developed by Sandia National Laboratories, ensuring accurate prediction of in-cylinder flow structures. The optimization focused on two critical geometric parameters: injector hole count and injection angle. Partial indicated mean effective pressure (pIMEP) and in-cylinder NOx emissions were selected as conflicting objectives to balance performance and emissions. Adaptive mesh refinement (AMR) was employed to resolve transient in-cylinder flow and combustion dynamics with high spatial accuracy. Among 22 evaluated configurations including both capped and uncapped designs, the injector featuring three holes at a 15.24° injection angle outperformed the baseline, delivering improved mixture uniformity, reduced knock tendency, and lower NOx emissions. These results demonstrate the potential of geometry-based optimization for advancing hydrogen-fueled LPDI engines toward cleaner and more efficient combustion strategies.