Investıgatıon of roasting behavior and mineralogıcal transformation of titanomagnetite concentrate at different temperatures


Uzun Kart E., Yıldız İ. E., Yazğan Z. H., Başyiğit M., Buhur A.

21st International Metallurgy and Materials Congress, İstanbul, Türkiye, 6 - 08 Ekim 2022, ss.451-454

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: İstanbul
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.451-454
  • Marmara Üniversitesi Adresli: Evet

Özet

The demand for titanium metal and its compounds is constantly increasing. Titanium's versatility, technological advancements, and increasing human population drive nations to demand more. This thirst for metals and exploiting mineral resources forces civilizations to harvest low-grade deposits. Titanium is no exception, thanks to its versatility and wide range of applications. There are two commercial titanium minerals, rutile and ilmenite, widely used in industrial applications. However, the decrease of this high-grade ore also causes the evaluation of lowgrade ore as a resource. Therefore, titano-magnetite concentrate (TMC), with 4–8 Ti%, 50–54 Fe%, and 0.38–0.58% V content, is a high potential reserve in terms of Ti and V and, obtained by the magnetic enrichment method, has been an alternative source to high-grade ore. However, due to the high iron content of TMC, producing titanium metal and its compounds from these resources is difficult and costly. Thus, removal of the iron minerals, which is one of the major constituents and impurities, is necessary. Since for further metallurgical processes, concentrated and/or enriched materials are needed, titanium enrichment is important. While there are several methods to remove iron minerals, magnetic separation is one of the most effective methods. Despite its easiness and effectiveness, it has a crucial constraint, namely magnetic susceptibility. While some iron minerals such as magnetite and wustite are ferromagnetic and easy to separate with magnetic separators, others like hematite have low magnetic susceptibility. Therefore, they are not suitable for magnetic separation. Fortunately, this drawback can be overcome with a particular solution: magnetization roasting. Through the roasting process, it is possible to convert hematite into magnetite and wustite. In this study, TMC was primarily roasted at 9 different temperatures (from 200 to 1000 ⁰C with 100 ⁰C increments). After roasting, the effects of temperature on the mineralogical transformation were investigated by X-ray diffraction to obtain ideal/optimum experimental parameters. X-ray diffraction patterns show that magnetization takes place between 200-600 ⁰C and peaks at 600 ⁰C. Until this temperature, hematite–magnetite conversion is evident. At this point, the magnetite/hematite ratio reaches 2.75. However, after this point, conversion goes reverse, and hematite occurrence takes place instead of the magnetite formation. At 1000 ⁰C, the magnetite/hematite ratio drops to 0.45. Therefore, according to the findings of this study, 600 ⁰C is optimal for magnetization and following the magnetic separation process.